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Quality Products for Metallographic Sample Preparation & Analysis

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Precision Wafering

Parent Sectioning Precision Wafering Blades.jpg

Precision Wafering

CBN Metal Bond - Recommended for low speed (<1,000 RPM) sectioning of ferrous metal alloys including steels, iron, cobalt, nickel and lead-based alloys. Resin Bond - Recommended for higher speed (>1,000 RPM) sectioning of ferrous metal alloys >50HRC/750 HV.

Diamond Metal Bond: High Concentration (HC) - Recommended for general laboratory sectioning, excluding ferrous alloys. Most commonly used at higher (>1,000 RPM) speeds. Low Concentration (LC) -  Recommended for sectioning very hard or brittle materials such as ceramics, silicon, glass and refractories where chipping and pullout need to be minimized. Most commonly used at lower (<1,000 RPM) speeds.

Diamond Resin Bond - Recommended for cutting hard, brittle or delicate materials including ceramics, carbides, composites and exotic metals where low heat generation or improved surface finishes are desired. Most commonly used at higher (>1,000 RPM) speeds.

Aluminum oxide - Recommended for cutting ferrous metals and super alloys, while silicon carbide is best used for cutting non-ferrous metals and alloys. They produce minimal odor, cut cool and are suited for higher speed sectioning on non-gravity-fed saws. Two arbor sizes are offered.

Diameter - Diameter, thickness and arbor hole information can be found in the table below.

Bond - Bonded blades are composed of an inner metal core and an outer rim. The rim consists of either metal or resin mixed with abrasive, cured under high temperature and pressure to bond the matrix together. Metal bonding offers long life and durability, while resin bonding creates less heat and provides better surface finish. Metal bond blades work best for low speed sectioning (~1K and lower). For high speed sectioning (>1K RPM) resin bond, plated and solid core blades are recommended. 

Type - Bonded blades feature an outer rim of (metal or resin) bonded abrasive to an inner metal core. Plated blades feature a single layer of coarse diamond on the outer rim of the metal core. Solid core blades feature an abrasive that is bonded solidly through to the arbor core.

 

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Item Number: Precision Wafering
Attribute of Mineral
Attribute of Diameter
Attribute of Bond
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Wafering blades are available in Bonded, Plated or Solid Core configurations with Diamond, CBN (cubic boron nitride), Aluminum Oxide or Silicon Carbide mineral. They are recommended for precision sectioning or when kerf (cut width) loss needs to be minimized.

 

Bonded blades are composed of an inner metal core and an outer rim. The rim consists of either metal or resin mixed with abrasive, cured under high temperature and pressure to bond the matrix together. Metal bonding offers long life and durability, while resin bonding creates less heat, provides better surface finish and is well suited for cutting hard, delicate or brittle materials.
Plated blades consist of a solid metal core with diamonds nickel-plated to the rim. They provide aggressive cutting action on samples containing resins and soft materials including PCBs, fiber composites and plastics. They are recommended where surface finish, dimensional accuracy or long life of bonded blades is not critical.
Solid core blades consist of abrasive mineral mixed with resin to form a continuous matrix through the entire blade. Aluminum oxide is recommended for cutting ferrous metals and super alloys, while silicon carbide is best used for cutting non-ferrous metals and alloys. They produce minimal odor, cut cool and are suited for higher speed sectioning on non-gravity-fed saws. Two arbor sizes are offered.



Diamond Wafering Blades

 Diamond Wafering Blades- Plated Segmented and Plated Continuous Rim
  CBN Wafering Blades   Aluminum Oxide Wafering Blades, Resin Bond
  Silicon Carbide Wafering Blades, Resin Bond   Aluminum Oxide Wafering Blades, Rubber Bond

 

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Wafering blades are available in Bonded, Plated or Solid Core configurations with Diamond, CBN (cubic boron nitride), Aluminum Oxide or Silicon Carbide mineral. They are recommended for precision sectioning or when kerf (cut width) loss needs to be minimized.

 

Bonded blades are composed of an inner metal core and an outer rim. The rim consists of either metal or resin mixed with abrasive, cured under high temperature and pressure to bond the matrix together. Metal bonding offers long life and durability, while resin bonding creates less heat, provides better surface finish and is well suited for cutting hard, delicate or brittle materials.
Plated blades consist of a solid metal core with diamonds nickel-plated to the rim. They provide aggressive cutting action on samples containing resins and soft materials including PCBs, fiber composites and plastics. They are recommended where surface finish, dimensional accuracy or long life of bonded blades is not critical.
Solid core blades consist of abrasive mineral mixed with resin to form a continuous matrix through the entire blade. Aluminum oxide is recommended for cutting ferrous metals and super alloys, while silicon carbide is best used for cutting non-ferrous metals and alloys. They produce minimal odor, cut cool and are suited for higher speed sectioning on non-gravity-fed saws. Two arbor sizes are offered.



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Related products
Parent Sectioning Dressing Stick.jpg

Dressing Stick

Silicon carbide - These sticks are used to remove accumulated material from plated and metal bonded blades.

Aluminum Oxide - Used to remove accumulated material from the diamond segments to restore grinding performance.  

 

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Parent Sectioning Cutting Fluids.jpg

Cutting Fluids

Cutting fluid enhances blade performance, extends blade life and minimizes material deformation by reducing heat during sectioning. Use Deli-Cut low speed cutting fluid for gravity-fed saws at full strength. Use Maxi-Cut or Lubri-Cut for speeds above 1,000 RPM, diluted 2-5% with water. Lubri-Cut has a low oil content and is easier to clean.

 

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Parent TechCut 4x.jpg

TechCut 4x™

The TechCut 4x™ is a precision low speed saw designed to cut small or delicate samples that cannot tolerate increased heat from friction caused by high speed sectioning. A 3.5" color LCD touchscreen is used to control all functions with an intuitive interface optimized for efficiency. The pivoting cutting arm has adjustable weights to apply or counterbalance downward force to the sample during sectioning. Cutting fluid is drawn from the reservoir by the blade to cool the sample. With a 3" to 6" blade range, samples up to 2" thick can be sectioned. 

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