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Quality Products for Metallographic Sample Preparation & Analysis

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Hot / Compression

Parent Mounting Resins Hot Compression.jpg

Hot / Compression

Hot/Compression mounting is an economical method of encapsulating samples that can withstand the pressure and heat of the mounting process. A variety of mounting powders are available and include a measuring scoop.

Phenolic: Black, green and red phenolic powders are used for routine applications, when color coding for material identification, or as backfill for more expensive powders.

Epoxy, Glass-Filled: This powder provides excellent adhesion, chemical resistance and edge retention. It also offers very good flow characteristics for mounting samples with complex shape/geometry. The glass filler increases its hardness, and is recommended for mounting medium-hard to hard materials. A mold release product is required.

Blue Diallyl Phalate: This powder provides high hardness, excellent edge retention and chemical resistance for mounting extremely hard materials.

Thermoplastic: This acrylic powder cures transparent, making it suitable for site-specific sample preparation when there is a need to see the approaching target.

Conductive: These powders are used to make conductive samples for scanning electron microscopy and electrolytic polishing. The copper-based powder should be used when analyzing samples where copper is not a primary constituent. The graphite-based powder is recommended for specimens without carbon as a component.

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Item Number: Hot/Compression
Attribute of Color
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Product/Feature Phenolic Epoxy Diallyl Phthalate Acrylic Conductive
Color Black, Green, Red Black Blue Clear Opaque
Filler Wood/flour Glass Glass/mineral None Graphite/copper
Hardness High Very high Very high Low
Processing time 2 - 5 min 4 - 8 min 12-20 min 3 - 6 min
Shrinkage Low Very low Low Moderate
Adhesion Moderate High  Moderate Low
Chemical resistance Good Best Better Good

 

  Black Glass-Filled Epoxy Powder

 Phenolic Mounting Powder-Red, Black & Green

 Blue Diallyl Phthalate Powder  Phenolic Mounting Powder-Red, Black Green & Preforms

 Conductive Mounting Powder-Copper Based

   Transparent Thermoplastic Powder

 

  Hot Compression Mounting Powders

 

 

 

Cure Schedule- Phenolic Preforms
Mold Size Diameter Heat Time (min) Heat/Temp (C°/F°) Cool Time (min) Pressure (bar)

Mold Pressure (psi)

1" & 25 mm 4-5 150/300 3-4 4.0 4200
1.25" & 30 mm 4-5 4 4.5 3700
1.5" & 40 mm 4-6 4 5.0 3500
2" & 50 mm 4-6 4 6.0 3200

Notes:

- All samples must be ultasonically cleaned and then dried to remove any debris and/or grease.

- Mold release agent must be applied every time before a mounting cycle (200-10006 PTFE Spray is recommended).

- Duplex mounting requires 1-2 min longer heating time and 10° C higher heating temperature.

- Cure cycle times and temperatures may vary for non-Allied presses. Please refere to the user's manual of your press for recommended cure cycles.

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Product/Feature Phenolic Epoxy Diallyl Phthalate Acrylic Conductive
Color Black, Green, Red Black Blue Clear Opaque
Filler Wood/flour Glass Glass/mineral None Graphite/copper
Hardness High Very high Very high Low
Processing time 2 - 5 min 4 - 8 min 12-20 min 3 - 6 min
Shrinkage Low Very low Low Moderate
Adhesion Moderate High  Moderate Low
Chemical resistance Good Best Better Good

 

Product tags
  • mounting accessory (12)
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  • compression mounting powder (1)
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  • hot mounting powder (1)
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  • mounting epoxy (1)
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  • glass-filled mounting powder (1)
  • ,
  • thermoplastic mounting powder (1)
  • ,
  • transparent powder (1)
  • ,
  • blue glass powder (1)
  • ,
  • blue mineral powder (1)
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  • black glass powder (1)
  • ,
  • green powder (1)
  • ,
  • black powder (1)
  • ,
  • red powder (1)
  • ,
  • phenolic powder (1)
  • ,
  • conductive mounting powder (1)
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  • copper powder (1)
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  • graphite powder (1)
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  • hot mounting resin (1)
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  • mounting (12)
Related products
Parent Mounting Accessories Mold Release.jpg

Mold Release

Release sprays, powder, and liquid prevent hot or cold mounting materials from adhering to the mold/cup.

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Parent Mounting Accessories Clips.jpg

Clips

A variety of clips hold thin samples on edge for encapsulation. Use metal for compression mounting and plastic for cold mounting. Clips with stand-offs isolate the sample, eliminating gaps or air bubbles at the clip/sample interface.

 

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Parent Cleaning Storage Mount Storage.jpg

Mount Storage

With a compact, stackable design, this ten-drawer capacity storage cabinet features a self-tightening door lock that is airtight and includes a rechargeable desiccant canister to minimize moisture.

Mount size specific inserts are available that help keep the mounts divided and from sliding around when drawers are opened and closed. 

This unit measures 19" W x 19" D x 19" H (483 x 483 x 483 mm). 

 

 

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