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Quality Products for Metallographic Sample Preparation & Analysis

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Mold Release

Parent Mounting Accessories Mold Release.jpg

Mold Release

Release sprays, powder, and liquid prevent hot or cold mounting materials from adhering to the mold/cup.

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Item Number: Mold Release
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200-10004 is a wax-based aerosol mold release recommended for hot mounting resins including phenolic, diallyl phthalate or epoxy-based hot mounting resins. Made with synthetic carnauba wax, it is both oil and silicone-free. This mold release aerosol spray is intended specifically for use with thermosetting resins in hot mounting applications. It contains no chlorinated solvents and has a maximum operating temperature of 315 ° C. 

200-10006  is a non-flammable PTFE-based spray mold release for cold mounting that works best with EPOXY resin when mounting with silicone rubber mold cups. 
200-10011 is a water-based, silicone aerosol mold release that is exceptionally effective with cold acrylic resins and either 2-part mold cups or the PCB mold cups. It is also effective with epoxy resins and 2-part mold cups, it creates a buffer layer between the resin and the cup preventing the epoxy from adhering to the sidewalls, producing a cloudy finish on the outside of the mount. 
200-10015 is a non-flammable PTFE-based, liquid mold release that is recommended for cold mounting resins.
200-10100 is a zinc-stearate powder mold release used for hot mounting.

 

  Mold Release, Powder

  Mold Release Spray, Aerosol Spray
  Mold Release, Liquid, Hot & Cold   Mold Release Spray, Aerosol Spray (Cold Mounting)
Mold Release Spray, PTFE Based  

 

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200-10004 is a wax-based aerosol mold release recommended for hot mounting resins including phenolic, diallyl phthalate or epoxy-based hot mounting resins. Made with synthetic carnauba wax, it is both oil and silicone-free. This mold release aerosol spray is intended specifically for use with thermosetting resins in hot mounting applications. It contains no chlorinated solvents and has a maximum operating temperature of 315 ° C. 

200-10006  is a non-flammable PTFE-based spray mold release for cold mounting that works best with EPOXY resin when mounting with silicone rubber mold cups. 
200-10011 is a water-based, silicone aerosol mold release that is exceptionally effective with cold acrylic resins and either 2-part mold cups or the PCB mold cups. It is also effective with epoxy resins and 2-part mold cups, it creates a buffer layer between the resin and the cup preventing the epoxy from adhering to the sidewalls, producing a cloudy finish on the outside of the mount. 
200-10015 is a non-flammable PTFE-based, liquid mold release that is recommended for cold mounting resins.
200-10100 is a zinc-stearate powder mold release used for hot mounting.
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Related products
Parent Mounting Resins Hot Compression.jpg

Hot / Compression

Hot/Compression mounting is an economical method of encapsulating samples that can withstand the pressure and heat of the mounting process. A variety of mounting powders are available and include a measuring scoop.

Phenolic: Black, green and red phenolic powders are used for routine applications, when color coding for material identification, or as backfill for more expensive powders.

Epoxy, Glass-Filled: This powder provides excellent adhesion, chemical resistance and edge retention. It also offers very good flow characteristics for mounting samples with complex shape/geometry. The glass filler increases its hardness, and is recommended for mounting medium-hard to hard materials. A mold release product is required.

Blue Diallyl Phalate: This powder provides high hardness, excellent edge retention and chemical resistance for mounting extremely hard materials.

Thermoplastic: This acrylic powder cures transparent, making it suitable for site-specific sample preparation when there is a need to see the approaching target.

Conductive: These powders are used to make conductive samples for scanning electron microscopy and electrolytic polishing. The copper-based powder should be used when analyzing samples where copper is not a primary constituent. The graphite-based powder is recommended for specimens without carbon as a component.

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Parent Mounting Resins Cold Casting.jpg

Cold / Casting

Cold mounting is recommended when encapsulating samples that cannot withstand the heat and pressure of compression mounting, when better flow and penetration of the mounting resin is needed, or when a large quantity of samples must be encapsulated at once.

Acrylics: Typically used for their rapid cure times, or when large volume sample throughput is needed.

QuickCure: When cured under pressure (>20 psi), it produces a clear, bubblefree mount. The longer cure time (15–20 min.) allows improved flow and penetration.

QuickSet: Used to encapsulate a wide variety of specimens, especially PCB coupons and other electronic components. Its rapid, 6–8 minute cure time is ideal for high-volume applications. Pressurization can help to minimize bubbles for improved clarity

Epoxies: Typically used for excellent flow and penetration, or when better adhesion, chemical resistance, less shrinkage and clarity are required.

EpoxySet: With very low viscosity, EpoxySet offers excellent flow and penetration. It is extremely hard, crystal clear and exhibits firm adhesion with virtually no shrinkage. Its low curing temperature is ideal for heat sensitive samples.

EpoxyMount: This fast-curing epoxy hardens in 2 hours at room temperature while still maintaining quality characteristics such as good adhesion, hardness and minimal shrinkage.

Note: Shipping restrictions apply to some of these products and are considered "DG" by IATA and US DOT, additional charges may apply/be incurred.

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Parent Mounting Accessories Mounting Cups.jpg

Mounting Cups

2-part cups are reusable and have a separate bottom allowing easy mount removal after curing. Metric size cups are transparent, and compatible with UV light curing resins.

Silicone mold cups are compatible with epoxy or acrylic mounting resins. These reusable cups are available in a range of variable shapes to accommodate larger samples and are 1” deep with thick walls for maximum durability, shape retention and heat dissipation.

 

 

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Parent Mounting Accessories Epoxy Dissolver.jpg

Epoxy Dissolver

This dissolver is a blend of solvents that removes cured epoxy from a specimen when heated.

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