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Quality Products for Metallographic Sample Preparation & Analysis

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TechCut 5x™

Parent TechCut 5x.jpg

TechCut 5x™

The TechCut 5x™ precision high speed saw is a versatile, programmable machine designed to cut a wide variety and size of materials. It automatically sections materials at high speeds, increasing sample throughput. The PLC-based system controls sample feed rate, distance and force. Closed-loop monitoring of the blade and table optimizes cutting performance and minimizes blade breakage by automatically adjusting the feed rate when variations in sample material or thickness are detected. When sectioning is complete, the table automatically retracts the sample to the home position and stops blade rotation and coolant flow. The unique fixturing system allows for easy changes between the T-slot table and the X-axis tables. Both table types offer a variety of convenient table-specific fixture options. 

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Item Number: TechCut 5x
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Allied Equipment and Fixtures are Designed and Manufactured by Allied in the U.S.A

 

Quick-slide Stainless Steel Vise on X-Axis Table The joystick, with three programmable speed ranges & proportional control, allows the user to position the table quickly and accurately while observing the sample as it moves into position.
               Vertical Adjusting Clamp on T-Slot Table

 

FEATURES

Cutting capacity: up to 2.5" (63 mm) bar stock   Motorized (joystick) Y-axis sample positioning
Accepts 3-8" (76-203 mm) blades with either 0.5" (12.7 mm) or 1.25" (32 mm) arbor hole   Manual (hand wheel) Y-axis sample positioning/cutting
Programmable feed rate from 0.01" to 5" (0.2 mm to 125 mm) per minute   Variable blade speed: 500-5,000 RPM (100 RPM increments)
Sample rotation for difficult, round or thick samples (with optional #5-5745 Rotational Cutting Attachment)   Automatic Y-axis sample advancement with soft-start and closed loop positional feedback 
Selectable cutting force (low, medium, high) optimizes feed rate based on blade load   Programmable cut depth up to 8”/200 mm (0.01”/.2 mm increments) with high-speed auto retraction
Distance/Time Remaining function allows real-time monitoring until cycle completion   Push-button spindle lock for easy blade changes
Closed-loop load monitoring to reduce blade binding/breakage   Selectable units of measure - imperial or metric
Intuitive interface optimized for productivity and efficiency   1.25 HP (950 W) high torque DC motor
7" color LCD touchscreen with keypad entry to control all functions   LED illuminated interior with external switch
Adjustable Y-axis jog speeds with joystick proportional control   Adjustable coolant flow and position with coolant wash-down hose
Protective metal cover with viewing windows and safety auto shut-off sensor   Water flow-through model available
Stainless steel reservoir - either internal 1.25 gallon (4.7 L) or external 7 gallon (26.5 L) capacity   Strongly recommend #5-5580 Magnetic Particle Collector if cutting ferrous metals
CE compliant for EU   Weight: 142 lb. (65 kg)
Dimensions: 24" W x 25" D x 19" H (610 x 635 x 483 mm)   Designed & manufactured by Allied in the USA
Two (2) year warranty  

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Allied Equipment and Fixtures are Designed and Manufactured by Allied in the U.S.A

 

Quick-slide Stainless Steel Vise on X-Axis Table The joystick, with three programmable speed ranges & proportional control, allows the user to position the table quickly and accurately while observing the sample as it moves into position.
               Vertical Adjusting Clamp on T-Slot Table

 

FEATURES

Cutting capacity: up to 2.5" (63 mm) bar stock   Motorized (joystick) Y-axis sample positioning
Accepts 3-8" (76-203 mm) blades with either 0.5" (12.7 mm) or 1.25" (32 mm) arbor hole   Manual (hand wheel) Y-axis sample positioning/cutting
Programmable feed rate from 0.01" to 5" (0.2 mm to 125 mm) per minute   Variable blade speed: 500-5,000 RPM (100 RPM increments)
Sample rotation for difficult, round or thick samples (with optional #5-5745 Rotational Cutting Attachment)   Automatic Y-axis sample advancement with soft-start and closed loop positional feedback 
Selectable cutting force (low, medium, high) optimizes feed rate based on blade load   Programmable cut depth up to 8”/200 mm (0.01”/.2 mm increments) with high-speed auto retraction
Distance/Time Remaining function allows real-time monitoring until cycle completion   Push-button spindle lock for easy blade changes
Closed-loop load monitoring to reduce blade binding/breakage   Selectable units of measure - imperial or metric
Intuitive interface optimized for productivity and efficiency   1.25 HP (950 W) high torque DC motor
7" color LCD touchscreen with keypad entry to control all functions   LED illuminated interior with external switch
Adjustable Y-axis jog speeds with joystick proportional control   Adjustable coolant flow and position with coolant wash-down hose
Protective metal cover with viewing windows and safety auto shut-off sensor   Water flow-through model available
Stainless steel reservoir - either internal 1.25 gallon (4.7 L) or external 7 gallon (26.5 L) capacity   Strongly recommend #5-5580 Magnetic Particle Collector if cutting ferrous metals
CE compliant for EU   Weight: 142 lb. (65 kg)
Dimensions: 24" W x 25" D x 19" H (610 x 635 x 483 mm)   Designed & manufactured by Allied in the USA
Two (2) year warranty  
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Related products
Parent TechCut 5x Accessories.jpg

TechCut 5x™ Accessories

The unique design of the TechCut 5x™ allows the user to quickly and easily switch between T-slot and X-axis indexing tables. The greater surface area of the T-slot table is more suitable for larger samples, while indexing tables provide quantitative X-axis positioning between the sample and blade for precision sectioning applications. This flexibility enables quick breakdown and setup of fixturing when dealing with a wide range of sample shapes and sizes.  

Use the configurator for assistance with compatibility with each table option - with some accessories designed only for use with one or the other. 

Please register or login to obtain a quote
Parent Sectioning Cutting Fluids.jpg

Cutting Fluids

Cutting fluid enhances blade performance, extends blade life and minimizes material deformation by reducing heat during sectioning. Use Deli-Cut low speed cutting fluid for gravity-fed saws at full strength. Use Maxi-Cut or Lubri-Cut for speeds above 1,000 RPM, diluted 2-5% with water. Lubri-Cut has a low oil content and is easier to clean.

 

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Parent Sectioning Precision Wafering Blades.jpg

Precision Wafering

CBN Metal Bond - Recommended for low speed (<1,000 RPM) sectioning of ferrous metal alloys including steels, iron, cobalt, nickel and lead-based alloys. Resin Bond - Recommended for higher speed (>1,000 RPM) sectioning of ferrous metal alloys >50HRC/750 HV.

Diamond Metal Bond: High Concentration (HC) - Recommended for general laboratory sectioning, excluding ferrous alloys. Most commonly used at higher (>1,000 RPM) speeds. Low Concentration (LC) -  Recommended for sectioning very hard or brittle materials such as ceramics, silicon, glass and refractories where chipping and pullout need to be minimized. Most commonly used at lower (<1,000 RPM) speeds.

Diamond Resin Bond - Recommended for cutting hard, brittle or delicate materials including ceramics, carbides, composites and exotic metals where low heat generation or improved surface finishes are desired. Most commonly used at higher (>1,000 RPM) speeds.

Aluminum oxide - Recommended for cutting ferrous metals and super alloys, while silicon carbide is best used for cutting non-ferrous metals and alloys. They produce minimal odor, cut cool and are suited for higher speed sectioning on non-gravity-fed saws. Two arbor sizes are offered.

Diameter - Diameter, thickness and arbor hole information can be found in the table below.

Bond - Bonded blades are composed of an inner metal core and an outer rim. The rim consists of either metal or resin mixed with abrasive, cured under high temperature and pressure to bond the matrix together. Metal bonding offers long life and durability, while resin bonding creates less heat and provides better surface finish. Metal bond blades work best for low speed sectioning (~1K and lower). For high speed sectioning (>1K RPM) resin bond, plated and solid core blades are recommended. 

Type - Bonded blades feature an outer rim of (metal or resin) bonded abrasive to an inner metal core. Plated blades feature a single layer of coarse diamond on the outer rim of the metal core. Solid core blades feature an abrasive that is bonded solidly through to the arbor core.

 

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Parent Sectioning Cut Off Blades.jpg

Cut-Off

These blades are specially engineered for laboratory sectioning. Aluminum oxide (Al2O3), silicon carbide (SiC), diamond and cubic boron nitride (CBN) abrasives are offered in various bond types for sectioning a wide variety of materials. Choosing the right blade for the right material is crucial in reducing thermal and structural deformation.

Protective metal arbor inserts are molded into resin bonded blades. Blade arbor holes fit both 32 mm and 1.25" spindle arbors. All blades are precision ground to slightly less than the stated diameter to universally fit all makes and models of cutting machines. Blotters are supplied to shield vibration from the metal flanges and help protect the blade from breaking during use. Blades designated with the letter "P" feature a special textured pattern and those with a letter "R" are fiber reinforced.

Mineral - Aluminum oxide is recommended for cutting ferrous metal alloys and silicon carbide is recommended for non-ferrous metal alloys. Diamond is best for hard, non-metal alloys. CBN is best for tool & die steels and other very hard/tough ferrous metal alloys.

Diameter - Select the blade diameter most appropriate for the saw, sample type and size.

Bond - Metal Bond blades provide longer life and durability than resin bond, but result in a coarser surface finish. Resin Bond blades cut cooler with less friction and minimal odor. Rubber Bond blades are available in thinner options and are ideal for environments where durability is desired.

 

 

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